Selection of power cable accessories below 35kV

You can know every new products be published here, and witness our growth and innovation.

Selection of power cable accessories below 35kV

Date:09-17-2021

1. Terminology
1.1 Cable line
The entire system composed of cables, accessories, ancillary equipment and ancillary facilities.
1.2 Cable accessories
Cable terminals, joints and oil-filled cable pressure boxes are collectively referred to as cable accessories;

1.3 Cable accessory equipment
The collective name of the cable circuit components such as the cross interconnection box, the grounding box, the protective layer protector, and the monitoring system;
1.4 Cable ancillary facilities
The general term for the components of cable lines such as cable ducts, brackets, bridges and structures.
1.5 armor layer
A coating composed of metal tape or wire. Usually used to protect the cable from external mechanical forces.
1.6 Cable termination
Also known as a cable head, it is a device installed at the end of a cable to connect the cable with other electrical equipment or overhead transmission lines and maintain insulation until the connection point.

1.7 Cable connector
A device that connects the conductor, insulation, shielding layer and protective layer of a cable to the cable to make the cable line continuous.
1.8 Metal shield
It is composed of one or more metal belts, metal braids, concentric layers of metal wires, or a combined structure of metal wires and metal belts.
2. Selection of cable accessories
2.1 Cable head composition
From the perspective of three-core cables, cable accessories mainly include 3 cold-shrinkable terminal heads, 1 cold-shrinkable three-finger sleeve, 3 cold-shrinkable sheaths (or cold-shrinkable insulating tubes), 3 cold-shrinkable sealing tubes, and grounding 1 ground wire.

 

2.2 Classification of cable heads
According to the working voltage, it is divided into: 1kV, 10kV cable head, 35kV cable head;
According to the conditions of use, it is divided into: outdoor terminals, indoor terminals, and intermediate connectors;
According to the number of cable cores, it is divided into: single-core terminal, three-core terminal, four-core terminal, and five-core terminal.
According to the installation materials, it is divided into: heat shrinkable cable terminal head and cold shrinkable cable terminal head;

2.3.2 Applicable scope of cable cross section

Product Name

Product number

Applicable cable cross section(mm²)

1kV cold shrink four-core indoor terminal

NLS-1/4.0

10~16

NLS-1/4.1

25~50

NLS-1/4.2

70~120

NLS-1/4.3

150~240

NLS-1/4.4

300~400

10kV cold shrinkable three-core intermediate joint

JLS-10/3.1

25~50

JLS-10/3.2

70~120

JLS-10/3.3

150~240

JLS-10/3.4

300~400

35kV single core outdoor terminal

WLS-35/1.1

50~95

WLS-35/1.2

120~240

WLS-35/1.3

300~400

WLS-35/1.4

500~800

Note 1: The insulating tube of the terminal head is generally 650mm long, but it can also be lengthened to 800mm, 1000mm, 1200mm according to customer requirements.

Note 2: XLPE cable terminal head adopts double ground wire technology, namely armored ground wire and copper shielded ground wire.

Note 3: When reporting the accessories of the intermediate joint, pay attention to the supporting report: cable waterproof and explosion-proof box

2.3.3 Cable plug connector 1) It is widely used in the connection of box transformers, ring network boxes, branch boxes, buried transformers and other equipment. It is a fully insulated and fully sealed plug-in terminal.

2) Classification:
A. Divided into 10kV plug head, 20kV plug head, 35kV plug head according to the voltage level; B. Divided into European plug head and American plug head. European-style plug-in heads are divided into: European-style front connector, European-style rear connector, and rear-connected lightning arrester; widely used in the connection of ring network boxes, European-style box transformers, and European-style branch box equipment. They are fully insulated and fully sealed plug-in terminal heads. The cable and the equipment are connected by a bolted connection type cable joint. American plug heads are divided into: 200A American elbow head, 600A American III-generation T-shaped head. It is widely used in the connection of American ring net boxes, American box transformers, and American branch boxes. It is a fully insulated and fully sealed plug-in terminal. A plug-in connection is adopted between the cable and the device.
Third, the choice of the area of ​​the metal shielding layer of the cross-linked polyethylene cable
3.1 Grounding the metal shield
According to Article 4.1.10~4.1.11 of GB 50217-2018 Power Engineering Cable Design Standard: 4.1.10 The metal sleeve of power cable should be directly grounded. The metal sheath of the 3-core cable in the AC system should be directly grounded at the two terminals and joints of the cable line.
4.1.11 The metal sheath of the AC single-core power cable shall be directly grounded at least at one end, and the maximum value of the normal induced potential at any non-directly grounded end shall meet the following requirements:
1. When safety measures that can effectively prevent personnel from arbitrarily contacting the metal sleeve are not taken, the voltage shall not exceed 50V;
2. Except for the circumstances specified in paragraph 1 of this article, it shall not exceed 300V;
3. The normal induced potential of the metal sheath of the single-core cable of the AC system should be calculated according to the formula in Appendix F of this standard.
4.1.13 If the metal sheath of single-core power cables below 35kV is directly grounded at a single point, and there is a need for reinforced sheath insulation protection, a sheath voltage limiter can be installed at the ungrounded terminal of the line.

3.2 Selection of the cross-sectional area of the metal shielding layer
According to Article 6.3.1 of DL/T401-2002 High-Voltage Cable Selection Guidelines: For the extruded insulated metal shielding layer without metal sleeve, when the conductor cross-section is 240mm² and below, the copper tape can be used for shielding, but when the conductor cross-section is larger than 240mm² should be shielded with copper wire. The cross-section of the metal shield should meet the short-term requirements when a single-phase ground fault or two simultaneous faults occur in different locations.